Oxley Woods Living

Life in an Oxley Woods eco house

 
 

Posts Tagged ‘repairs’

 

Skylight proves a damp squib

March 10, 2009

During November, and some cold days and nights, another problem came to light with the design and/or construction of our Wood Newton/Taylor Wimpey Oxley Woods eco home.  And once again, it involved water, and glass.

This time, rather than water coming in through walls or windows, we noticed some small, expanding water marks on our top floor ceiling.  These were reported very quickly, but still developed to become even worse, and have left stains and marks in several places which are, largely due to the weather, still untreated.

The problem, it turns out, is cold bridging around the edges of our skylight, which have meant a great deal of condensation can and clearly has, on more than one occasion, formed on the glass.  This has then apparently been finding its way behind and down the plasterboard, pooling, then coming through the plaster on the ceiling and around the sky light.

At first, due to the volume of water and size of the water marks, we all feared the worse, more leaks, but condensation is the conclusion reached after a couple of inspections.

We have been presented with two approaches for repair.  One is to wait for a spell of dry and frost free weather, so a team of men can lift the glass from the roof and infill the cavities with foam insulation.  The other is to drill several small holes and pump the insulation in that way, from the inside of the house.

Given the previous record with repairs and damaged done, not to mention hassle caused, we decided to go for option one, and as I write this, now in March (over three months since the problem appeared) we’ve not had any update on when this will be carried out.

The ceiling, still looks a mess.  The photographs below were taken at the end of November and start of December, it now looks even worse I’m afraid.

Meetings that never happen and a house stripped and redressed

November 3, 2008

Due to the problems we have been experiencing since early July with rain water coming into our Oxley Woods eco home, it was decided by someone at Wimpey that a meeting should be held with several important people present. We’re not entirely sure who was supposed to be at these meetings with us, but the list included as many people as a CAD designer from Rogers Stirk Harbour + Partners, one or more directors/managers from Wood Newton, and senior manager(s) from George Wimpey.

The meeting was originally organised for Tuesday the 14th October. We were told that the workmen would be in early to strip the house, and then people would come and discuss possible problems and solutions with us and each other. This was cancelled the day before, and rescheduled for a week later, apparently because some of those due to attend could not make it.

Tuesday 21st October came (and I called the day before to confirm it was still on) and first thing in the morning the all too familiar sound of the cherry picker making it’s way over signalled the start of the panel stripping process.

Unfortunately, the meeting didn’t happen then either. In fact it was apparently never due to happen then, but the following morning. So again we waited for the meeting. We said that one of us would have to take our Son to school and would appreciate it being held after about half past nine, so we could both be there.

So, Wednesday came, and first thing there was a gathering of people outside the house, staring at the property and bringing out some materials to work on the house with. I set off for school and back as soon as possible, only to find that the only member of management who did arrive, John Green from Wood Newton, had left, despite being asked to stay by one of the team on site from George Wimpey, as requested by myself. He had other things to do it seemed.

Nobody from Rogers Stirk Harbour + Partners or management from George Wimpey attended. So quite why the previous meeting had been postponed we do not know.

John did speak to my wife in my absence and seemed to be confident he had the solution to the leaks , and he assured her the work would be done in a day.

The fix basically involved stripping off all the Trespa panels (already undertaken for the examination of the house) some of the batons around the glazing, and other areas, and applying some sort of sticky breathable waterproof tape made by Tyvek to the house, using some dark, sticky resin applied to the breathable panels on the house.

We were concerned by the amount of tide marks on the side of the house. These, we are told, are perfectly normal and to be expected as the panels are themselves waterproof and are designed to breath, so water should be able to get behind the trespa and then just run down them and off into the French drain below. The horizontal tide marks seemed more of a concern, and it was these areas, as well as around all the glazing, that efforts (and the waterproof tape) would be focused.

All batons were them treated to a bit of mastic for good measure, not that the water should get in behind those anyway, and then the trespa panels re-applied. The work should be invisible behind the panels, and, finally, waterproof.

We were also assured that while the house was leaking, apparently far worse than any other house on site (although we get the impression we’re not alone in experiencing some rain water coming through), it WAS built to spec. This raised the concern that the house isn’t faulty by construction, but by design. Which would mean in turn that every other house on the Oxley Woods development has the potential to suffer the same problems. The reason, we’re told, we’ve had so much suffering is our relatively exposed positioning compared to other properties. This could be a blessing in disguise, as getting wet, and (we hope) getting fixed could be better than getting damp, and never even realising it.

The work that John from Wood Newton had assured would be carried out in a single day did, not surprisingly given the scale of the task, take the workers through until Saturday afternoon before they had the side of the house back together. The front and back of the house will also need to be checked and taped where deemed necessary.

The work was noisy, and very disruptive, we had a hell of a week. Our eight month old daughter suffered through disrupted sleep and we all suffered as a result. Having the workmen come in an extra day on Saturday to put the house together was a surprise (we found out Friday evening they’d be in), and it was good to see them working to get it done, but it caused further disruption and upset.

When all was completed, we were not happy with some of the panel fit, and some panels have been damaged in the process with small chips and scratches. But it does look much neater, and feels like a more complete solution than taping and covering a few patches as before.

The photographs below show various stages of the work, we have literally hundreds more, all on my Flickr page if you’re really that interested to see.

Splashbacks, take four…

October 16, 2008

So, we’ve previously hinted that the reason for not too many updates around here has been due to the troubles and issues with had with our new home, and believe me, there’s been more than our fair share of problems, but that’ll soon become clear!

Anyway, the eco homes at Oxley Woods don’t have tiles for the bathroom splashbacks, instead they use a sort of treated and water proofed MDF panel, that are fitted on all walls around the bath and shower area, using an adhesive and a tongue and grove join.

Firstly, we had a problem with the sealant turning blue from white, purely cosmetic, and a glass shower door that allowed water to flow under the rubber seal, and onto the floor below.  This was replaced with another door, and the sealant was also reapplied, or at least, new sealant appeared to be applied over the old.

This, unfortunately, didn’t work, and discovered that water was making its way behind the panels from around a window which is on one of the walls, and expanding and warping the MDF panels.  Not good.

The week before last we had two men working in the bathroom, chipping away and removing the panels, replacing them with new.  At the same time they looked at sorting out the still leaking, replacement shower door.  The shower door it turned out had been fitted in the wrong place (slightly outside the bath, so water could sneak under the fixing base) and, after refitting and water testing it, the door itself proved faulty.  A second new shower door is on its way, due to be fitted tomorrow.

The new panels were fitted, and the bath on the second floor was also fully resealed, as water had been making its way under the bath, from several places, onto the floor below.  Not good, but at least it was found before we got a wet ceiling below!

Unfortunately, earlier this week we noticed that one of the new panels was now swelling, but not by the window, but by the bath end.  Again we had two workmen in the house, removing and replacing the panel.  Turned out that it wasn’t water swelling this time, but a small plastic spacer had somehow moved and was causing this bulge.

So, after keeping clear of the again newly sealed bath and splash backs, we discovered next morning that the new splash back had been poorly fitted, filler didn’t fully seal the edges, it was not flush with the other panels and in the process the adjoining panel had been chipped (and covered with white sealer so as not to show)!

They’re coming back again tomorrow to remove all three panels, replace and reseal again.  The second replacement shower door will also be fitted at this stage.  Lets hope it will prove fourth time lucky and we’ll be able to claim our family bathroom back once and for all!

The shower itself was another optional extra (see our troubles with the eco hat upgrade), and when we moved in it was AWOL, along with a few others.  So it’s been a real pain in the backside from the word go.  When it works though, it’s great!